As businesses strive to modernize, upgrading equipment often takes center stage. Yet, despite advancements in technology, many companies continue using outdated systems—commonly referred to as “legacy equipment.” Why? Because employees are comfortable with existing processes, and the upfront costs of new equipment can seem steep. However, keeping outdated equipment can lead to performance issues, higher expenses, and even emissions.
For those in the electrical transmission and distribution industry, keeping up with technological advancements and regulatory guidelines is crucial. Many organizations use sulfur hexafluoride gas (SF6 gas) for high-voltage applications because of its superior insulating properties. However, when companies fail to update their equipment, there is a risk of inaccurate measurements, increased emissions, and consequences from regulatory bodies. So, what are the real drawbacks of using legacy equipment, and how can businesses make the transition smoother? Let’s break it down.
The Hidden Costs of Outdated Equipment
Organizations may stick with legacy systems for several reasons, including cost concerns and operational complexities. While avoiding replacement costs seems like a budget-friendly decision in the short term, the reality is that maintaining outdated equipment often costs more in the long run. Here’s why:
1. Environmental Impact
Many industries rely on SF6gas for electrical insulation, semiconductor manufacturing, and more. It’s a powerful, non-toxic gas with excellent insulation properties. However, SF6 is also one of the most potent greenhouse gases, making responsible handling essential.
Outdated SF6 equipment is less effective at preventing emissions, which can lead to regulatory compliance issues and emissions. Organizations that fail to upgrade their equipment risk falling short of standards set by regulatory bodies like the U.S. Environmental Protection Agency (EPA), leading to potential fines and reputational damage.
2. Decreased Performance
Over time, even the most reliable equipment begins to wear down. SF6 measuring devices may lose accuracy, service carts may experience wear and tear, and performance inefficiencies can creep into daily operations. Eventually, outdated tools slow down productivity, forcing teams to spend more time troubleshooting and maintaining them instead of focusing on critical tasks.
3. Rising Maintenance Costs
Maintaining outdated equipment often involves expensive repairs and workarounds. Manufacturers frequently update equipment to comply with new regulations, but companies using older devices must figure out their own solutions to stay compliant. This not only increases labor costs but also reduces efficiency and profitability.
The Smart Way to Upgrade: DILO’s Legacy Equipment Program
For companies looking to transition away from outdated SF6 equipment, DILO offers a seamless solution. Our Legacy Equipment Program helps utilities and government energy agencies trade in outdated devices for modern, emissions-free SF6 gas handling equipment.
As part of our after-sales support and services, this program provides an easy way for organizations to upgrade their SF6 gas equipment and achieve better performance for emission-free gas handling. Organizations worldwide, from government energy sectors to private utilities and gas-insulated equipment OEMs, trust DILO for quality SF6 gas equipment products and services
Here’s a look at some of the cutting-edge SF6 equipment we offer:
- SF6 Gas Filling & Evacuating Devices: Safely fill porcelain insulators in outdoor switchgear, even from 100m away.
- SF6 Service Carts: Compact yet powerful devices designed for professional, emission-free SF6 handling.
- Measuring Devices: Achieve precise SF6 quality, purity, leak detection, and arc by-product measurements.
- Leak Testing Chambers: Enhance leak detection accuracy and ensure regulatory compliance.
- Valves & Couplings: Securely connect to gas compartments for emissions-free handling.
- GIS Production Plants: Specialized equipment for gas-insulated applications, including switchgear (GIS), lines (GIL), and transformers (GIT).
Ongoing Support & Training
Upgrading to new equipment is just the first step—maintaining it properly is just as important. That’s why DILO offers comprehensive US based After-Sales support, including:
- Gas cart maintenance programs for both small and large carts
- Analyzer and scale calibration coast to coast service centers, multiple facilities to provide localized support
- Long term service programs Refurbishments and upgrades to extend equipment lifespan
- SF6 gas handling services through DILO Direct
- Accredited training programs to enhance knowledge of SF6 gas handling best practices
Future-Proof Your Business with DILO
For over 50 years, DILO has been a trusted partner in the global electrical transmission and distribution industry.We continuously innovate to offer cutting-edge SF6 gas solutions that help businesses operate more efficiently and safely while maintaining a technological advantage.
If you’re ready to upgrade your SF6 gas recovery equipment, contact us today. A regional sales manager can walk you through the DILO Legacy Equipment Program and help you trade in outdated devices for modern, emissions-free solutions. Please contact us and your Regional Sales Manager will assist you in upgrading your equipment.
Don’t let legacy equipment hold your business back—make the switch today! Contact us to get started.